Fleetmark Group has installed a new Zünd G3 cutting system at its New South Wales facility, introducing what is understood to be a “first-of-its-kind” configuration in Australia, according to Dale Hawkins, managing director of Zünd Australia.
The customised Zünd G3 L-3200 cutter, installed at the company’s Wetherill Park site in western Sydney, features a combination of tools, including an ultrasonic cutting system and an automated router module with an automatic bit changer. According to Mr Hawkins, “there is no other Zünd cutting table with this configuration in Australia,” highlighting the system’s distinct capabilities in the local market.
The ultrasonic tool enables simultaneous cutting and sealing of reflective materials, a process particularly relevant for emergency response and mining vehicles. These vehicles are often exposed to harsh conditions, where sealing is required to prevent water and dust ingress that can degrade reflective surfaces. Leanne Lanham, general manager of Fleetmark, said the integrated process removes the need for additional sealing steps, “saving time and cost while improving quality and longevity.”
Previously outsourced, this work will now be completed in-house, which the company expects will improve turnaround times and provide greater control over quality and pricing.
The new system is also expected to support diversification beyond Fleetmark’s core vehicle market, which accounts for more than 90 per cent of its business. Ms Lanham said the investment “opens up additional markets,” including building signage, with the ability to process materials such as acrylic and aluminium composite panels for custom shapes and illuminated applications.
The cutter’s automated router module further enhances efficiency by allowing multiple processes to be completed in a single workflow. Mr Hawkins explained that the automatic bit changer enables the machine to switch tools during a job, supporting tasks such as grooving and through-cutting without manual intervention.
To accommodate the equipment, Fleetmark installed the system in a temperature-controlled, enclosed space with direct access for material loading, alongside floor levelling to support installation.
